ProSpot Fitness FUSION HG-5 Instruction Manual

All Info Copyright © Pro Spot International Inc. Instruction ManualVersion 1.0PR-205SYNERGIC MIG/MAG WELDER

CURRENT RANGEELECTRODE DIAMETER40 - 70A2.0mm55 - 90A2.5mm90 - 135A3.2mm135 - 160A4.0mmFigure 41234ABCDFigure 55.2 GETTING READY FOR MMA WELDING6.1.1

6.1.3 REPLACING THE WIRE LINER6.1.4 HOW TO CHOOSE THE WIRE LINEREnsure the gas and power to the welder is disconnected. There are 2 types of wire line

Figure 7Figure 86.1.5 GAS CYLINDER AND REGULATOR CONNECTION6.1.6 MOG WELDING (NO GAS/FLUX CORE)• Turn the regulator adjustment knob counter-clockwise

THICKNESS mm 0.8 - 1.2 1.0 - 1.8 1.5 - 2.5 2.5 - 4.0Potentiometer(Fig.9)Left Pot. (5)Right Pot. (6)Left Pot. (5)Right Pot. (6)Left Pot. (5)Right Pot.

• Always weld clean, dry and well prepared material.• Hold gun at a 45° angle to the workpiece with nozzle about 5 mm from the surface.• Move the gun

This chart will assist you in resolving common problems you may encounter. These are not all the possiblesolutions.PROBLEMNo “life” from welderFan ope

Workpiece clamp and/orcable gets hot.Gun Nozzle arcs to worksurface.Wire pushes torch backfrom workpiece.Poor quality welds.Weld deposit “stringy” and

NOTESAll Info Copyright © Pro Spot International Inc. 16

NOTESAll Info Copyright © Pro Spot International Inc. 17

NOTESAll Info Copyright © Pro Spot International Inc. 18

Pro Spot training and services Pro Spot Distributors and Sub-Distributors are carefully se-lected and are well trained in the collision repair indus

Pro Spot International, Inc.5932 Sea Otter PlaceCarlsbad, CA 92010Toll Free: (877) PRO SPOTPhone: (760) 407-1414Fax: (760) 407-1421E-mail: info@prospo

Table of Contents1.0 SAFETY INFORMATION 3 1.1 Introduction 3 1.2 Personal Protection 3 1.3 Fire Prevention 3 1.4 E

SAFETY INFORMATION1.01.1INTRODUCTION1.2 PERSONAL PROTECTION1.3 FIRE PREVENTIONMake sure this manual is carefully read and understood by the welder, an

SAFETY INFORMATION1.01.4 ELECTRIC SHOCK1.5 NOISE1.6 ELECTROMAGNETIC COMPATIBILITY1.7 GAS CYLINDERSNoise can cause permanent hearing loss. Welding proc

SAFETY INFORMATION1.0INSTALLATION RECOMMENDATIONS2.02.1 LOCATION2.2 VENTILATIONBe sure to install the welder according to the following guidelines:Sin

INSTALLATION RECOMMENDATIONS2.0INTRODUCTION3.02.4 SAFETY INSTRUCTIONSThe outlet should be protected by the proper protection fuses or breakers. Notes:

MATERIAL TO WELD GAS CYLINDER WIREMild steelArgon + CO2 cylinder or CO2 cylinderCopper coated mild steel wire spool.For no gas welding use ux-cored

Figure 3131415161718FIG. 1 1. Green LED is ON: unit has power; it blinks during start-up or if supply voltage is too high. 2. Yellow LED ON: over-